Indian Oil Corporation Limited – Panipat Refinery Case Study
Project Overview
Commissioned in July 1998, Panipat Refinery is one of India’s most technologically advanced public sector refinery complexes. Located in the historic district of Panipat, Haryana, it is India’s largest integrated Refinery and Petrochemical hub and the third-largest in South East Asia. The Panipat Complex houses a Refinery, an Aromatics Complex (PX/PTA), and an Olefinic Complex (Naphtha Cracker), playing a crucial role in India’s energy and petrochemical landscape.
To further strengthen its commitment to sustainability and renewable energy, Indian Oil Corporation Limited (IOCL) launched the 2G Ethanol Bio-Refinery project, a groundbreaking initiative aimed at producing ethanol from agricultural residue. This project, inaugurated by Prime Minister Narendra Modi, utilizes proprietary technology to process rice straw into ethanol, supporting India’s goal of reducing dependency on fossil fuels and promoting cleaner energy solutions.
Praj Industries & Flowtech Instruments’ Role
Praj Industries Limited, a leader in process solutions for bio-energy and zero-liquid discharge systems, served as the technology licensor and EPCM (Engineering, Procurement, and Construction Management) partner for the project. As part of this initiative, reliable and precise flow measurement solutions were critical for optimizing water treatment systems within the refinery. Flowtech Instruments was selected to supply 36 high-precision Electromagnetic Flowmeters with advanced HART V7.6 capabilities, ensuring seamless flow measurement and process efficiency across the plant.
Flowtech’s Contribution
Flowtech Measuring Instruments Pvt. Ltd. played a pivotal role in ensuring efficient water management within the Panipat 2G Ethanol Bio-Refinery by supplying state-of-the-art Electromagnetic Flowmeters for three essential treatment systems:
Sewage Treatment Plant (STP): Ensuring effective wastewater treatment before discharge or reuse.
Raw-Water Treatment Plant (RWTP): Optimizing water purification for industrial processes.
Effluent Treatment Plant (ETP): Supporting the refinery’s zero-liquid discharge goals by treating industrial effluents.
Key Benefits of Flowtech’s Electromagnetic Flowmeters:
High Accuracy: Provides precise and reliable flow measurement, essential for process optimization.
Advanced Communication Protocol: HART V7.6 ensures seamless integration with digital monitoring and control systems.
Durability & Reliability: Designed for harsh industrial conditions, ensuring long-term performance.
Low Maintenance: No moving parts reduce wear and tear, minimizing operational downtime.
Environmental Compliance: Supports sustainable wastewater management and treatment processes.
By implementing Flowtech’s cutting-edge flow measurement solutions, the bio-refinery achieved improved efficiency, real-time monitoring, and enhanced process control, ultimately contributing to sustainable energy production.
Project Highlights
Industry: Oil Refinery & Petrochemicals
Products Supplied: 36 Electromagnetic Flowmeters with HART V7.6
Applications: Sewage Treatment, Raw-Water Treatment, Effluent Treatment
Technology Partner: Praj Industries Limited
Official Contractor: Wipro Water
Outcome & Impact
The integration of Flowtech’s advanced Electromagnetic Flowmeters significantly improved the water treatment processes within the Panipat Refinery. The refinery witnessed:
Optimized Water Management: Accurate flow measurement ensured better resource utilization and efficiency in STP, RWTP, and ETP operations.
Enhanced Process Control: Seamless integration with HART-based control systems enabled real-time monitoring and automated flow adjustments.
Cost Savings: Reduced maintenance needs and improved accuracy led to lower operational costs and higher efficiency.
Environmental Sustainability: The project played a key role in promoting green energy and adhering to strict environmental regulations.
This case study highlights Flowtech’s commitment to engineering for reliability and providing innovative solutions for critical industrial applications.
Conclusion
The Indian Oil Corporation Limited 2G Ethanol Bio-Refinery at Panipat marks a significant step toward India’s clean energy transition. With Praj Industries as the technology partner and Flowtech Measuring Instruments Pvt. Ltd. as the flow measurement solution provider, the project successfully integrated advanced water treatment solutions to optimize refinery operations.
Flowtech continues to be at the forefront of delivering high-precision measurement solutions for industries ranging from oil and gas to water treatment and renewable energy, ensuring enhanced efficiency, sustainability, and reliability for industrial applications worldwide.
Looking for Reliable Flow Measurement Solutions?
Contact Flowtech Measuring Instruments Pvt. Ltd. today and discover how our cutting-edge Electromagnetic Flowmeters can enhance your industrial processes.
📩 Email: sales@flowtech-instruments.com
📞 Call: +919428876496
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